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JOSHUA FRANKLIN
SKETCH

The Project

Our New Adjustable Shifter

Every manual transmission vehicle has a shift lever for changing gears. The problem is that the shifting linkage is setup up for one kind of driving. Numerous vehicles have multiple settings for the suspension to adapt to varying driving scenarios (i.e. cruising, sport, track). No vehicle currently has an adjustable short-throw shifter (ASTS) that can accommodate drag racing, drifting, sports car racing, rallying, off-roading, or casual driving. The design of the ASTS solves this problem by moving the central axis of rotation of the shifter up two inches, permitting the adjustment of the shifting throw between 20 and 40%. The swivel joint, at the central axis of rotation, is increased in size for the threaded sleeve to be press fit on the inside. Adjustments to the amount of throw are made from inside the vehicle because the threaded rod travels up and down the sleeve. For safety reasons the new shifter is also required to meet the same safety standards as the stock model shifter in the test vehicle, a 2005 Ford Mustang GT. The shifter must withstand a load of 50 lbs. with less than 0.5-inch deflection. Testing demonstrated it would support a 100 lbs. load with less than 0.5-inch deflection. The final design met all the requirements and performed with a throw reduction of 20-50% and providing adjustability of throw within a tenth of an inch, thus allowing for max versatility and personalization from the customer. 
DESIGN

 

The Progression of the ASTS Designs

Design

Design

ANALYSIS

Analysis

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ASTS

ANALYSIS

 

THIS PROJECT MUST CONFORM TO THE SAME SAFETY FACTOR SET BY FOR FOR THEIR 2005-2009 FORD MUSTANG GT MANUAL TRANSMISSION SHIFTER.

ANALYSIS

 

THE SHIFTER MUST WITHSTAND A LOAD OF 50 LBS WITH LESS THAN 5% DEFLECTION

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THIS IS

INNOVATION

CONSTRUCTION

Months of designing has led to

TESTING THE ASTS

We have the vision. We created the product.  Now you get to see it tested live.

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TESTING
Adjustability Test

Adjustability Test

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Test 01

This project is designed for the reduction of throw.  This test will measure the distance of travel for individual shifter length at different adjustment levels to show that this device performs by reducing the throw by 40% or more.  The ASTS will be tested inside the vehicle recording the measurements required.

RESULTS
MORE DETAILS

GET TO KNOW THE PROJECT MORE

DETAILS BELOW

Report

For the full proposal please press on the PDF link to the below and download.

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Budget

For the full Budget please press on the PDF link to the below and download.

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Schedule

For the full Schedule please press on the Excel link to the below and download.

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JHA

For the full Job Hazard Analysis please press on the link to the below and download.

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CONTACT

US

N/A

Resume

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TELL

US

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DESIGNER
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